Stores vs books
Physical bins and system qty diverge when issues aren’t tied to jobs.
Inventory Software
Bins, batches, free stock, WIP, and reservations in one ledger — so sales commitments and store issues stop disagreeing.
Why It Matters
Manufacturing inventory fails when raw, WIP, and finished goods live in separate sheets from sales orders.
Physical bins and system qty diverge when issues aren’t tied to jobs.
Commitments ignore reservations and WIP already claimed by open jobs.
Traceability breaks when grades and lots aren’t first-class.
Finished goods status must follow quality release, not guesswork.
MRP needs trusted on-hand and on-order against real demand.
Scope
Godowns, bins, and transfers with clear ownership.
Material on the floor tied to active work orders.
Sales and production claims against free stock.
Traceability through issue, production, and dispatch.
Incoming holds before stock is available to issue.
Ship only what is released and physically ready.
Many plants stabilize stores + WIP + reservations before expanding to purchase and finance. We scope the first release to your stock pain.
FAQ
Factories carry raw, WIP, and finished goods with batches, bins, and job reservations. Free stock must reflect what production has already claimed.
Mismatched store counts, sales promising unavailable stock, WIP invisible to planning, and dispatch guessing finished-goods readiness.
Yes. Material issues and returns should post against work orders so consumption and WIP stay aligned.
Not always. Many plants stabilize ledger discipline first, then add barcode/WhatsApp capture where errors cluster.
Related
Describe how free stock, WIP, and sales reservations work today. We’ll outline a ledger supervisors and sales can trust.
30-minute consultation · No obligation · Talk directly with a manufacturing software expert